Maltose syrup production equipment

               Maltose syrup production equipment

Maltose syrup  introduction

       Maltose syrup is used as a sweetener in manufacturing baked goods, soft drinks and various other products. The advantage of using maltose syrup is it helps in inhibiting bacterial growth and fermentation and improves shelf life as well. 

Maltose syrup production equipment process description:

1.Mixing unit of maltose syrup production equipment

         Put the corn powder/rice powder and water  into the mixing tank, then put in enzyme, keep on particular standard temperature, waiting for some time , then transport to next work section. 

2.Injector liquefaction unit of maltose syrup production equipment

        The mixed corn powder / rice pwoder milk is sent to buffer tank then liquefied by jet cooker with the aid of enzyme at high temperature  in regular time . 

3. Filter press deproteinization  unit of maltose syrup production equipment

        Because of inside of the corn / rice slurry have too much protein, so the slurry need pumping into the press filter, after press the slurry,  the syrup will flow into the slot, the protein will stay inside the filter machine.

4.Saccharification  unit of maltose syrup production equipment

        The liquefied material is sent to enzyme saccharification tank for reaction.   Maintain at specific temperature for some time , the syrup will transfer to maltose syrup . 

5.Decolorization unit of maltose syrup production equipment

         After LAB testing, all the maltose syrup pumping into the decoloration tanks, at uniform temperature,  mix with activated carbon, usually it have to make twice to get pure maltose syrup.

6.Filter press decarburization unit of maltose syrup production equipment 

         The maltose syrup with activated carbon will be pumped into the press filter, after press the clean maltose syrup will flow into the buffer tank, the activated carbon will stay inside the filter.

7.Ion exchange unit of maltose syrup production equipment

         The clean maltose syrup pumping into the ion exchange columns, inside the column resin will attract all the cation and anion and other small electron, then will get very pure glucose syrup for people eating.  This equipment always is used for high quality product.

8.Concentration unit of maltose syrup production equipment

    Under vacuum conditions, the maltose syrup is heated for evaporation. When the maltose syrup concentration reaches the  technology requirement, then it cools the temperature and enters into the final product tank for storage. The finished product can be high maltose syrup and super high maltose syrup .

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