Corn syrup production equipment

High quality corn syrup  

The old technology of corn syrup production equipment is using the corn starch as raw material, the newest technology  of corn syrup production equipment can use the corn as raw material,not need convert corn starch  from corn firstly, it can be took of syrup from corns or maize.

Below is process of the new technology corn syrup production equipment during the corn syrup production:

1. Maize/Corn flour making

(1) Maize selection ; (2)Remove Germ ; (3)Corn/maize flour making

2. Continuous spray liquefaction section

(1).Mixing slurry: Add amylase and water with corn flour, and mix them in mixing tank

(2).Spray liquefaction: Heating all tanks by steam, then start Liquid ejectors and pumps. Delivery material continuously and evenly, and control flow by production capacity.

(3).High temperature treatment: Send passed material to the second Liquid ejector, and keep temperature.

3.Filtration section

(1).Filter protein and slag by Plate-and-frame filter press machine.

(2).Carry away protein and slag .

(3).Syrup inflow buffer tanks, then be sent to next step by pump.

4. Saccharification section

Cooling syrup by Heat-exchanger, then send them to Saccharification tank (mixer and coil pipe are set in Saccharification tank ) by Pumps, then add enzyme for reaction.

5. Decolonization

Carry passed syrup into Decolonization tanks(mixer and coil pipe are set in Saccharification tank.) by pump. Decolor by Activated carbon

6.Filtration section

(1).Filter protein and Activated carbon by Plate-and-frame filter press machine.

(2).Carry away protein by Bottom slot for Plate-and-frame filter press machine

(3).Unclean syrup is sent to big buffer tanks by pump.  

(4).Carry clean syrup into buffer tanks.

7. Ion exchange section

(1).Carry syrup into Ion exchange columns. Resin clean syrup in Ion exchange columns. Then carry clean syrup into buffer tanks.

(2).When Resin loses effect, stop carry syrup into Ion exchange columns, and change another Ion exchange column for work.

(3).Recover Resin: Using heat water to bush resin, then use acid fluid, and alkali fluid to bush Ion exchange columns till Resin has function.

8.Evaporation section

Evaporate syrup by Triple-concentrate of evaporator and Single-concentrate of evaporator. When syrup concentration is reach the requirement, shut down steam and stop evaporation. And carry syrup  to Final-product storage tanks .

More Information about our corn syrup production equipment , please contact

Phone: +86 371 56771822

Email : sales@doingmachinery.com

Website: www.starchprojectsolution.com